Automated brushing machines

System solution with KEB C6, G6 and H6 products

The KEB system solution starts at the top of the machine and ends in up to 41 axes with a cycle time of one millisecond. State-of-the-art technology for household and industrial brush machines – developed by Borghi and automated with KEB.

A IPC C6 ECON BM2 with motion control software takes over the complete machine management, which controls over 40 drive axes in a cycle time of one millisecond with complete configuration, the new controls C6 P34 BM will double the actual performance. The drive centerpiece of the brush machines from Modena, Italy, is the multi-axis system COMBIVERT H6, supplemented with the sensorless spindle inverters COMBIVERT G6.

This is implemented in Borghi machines for the production of brooms, brushes, strip brushes and mops in a range from manual and semi-automatic to "robotized workstations".

img_mu_app_borghi_cabinet.jpg© KEB | Cabinet with COMBIVERT H6
Picture: © Borghi S.p.A | Borghi brush making machines - Jupiter Machine for the production of cylinder, disc and lag brushes
img_mu_app-borghi-1.jpgPicture: © Borghi S.p.A
img_mu_app-borghi-2.jpgPicture: © Borghi S.p.A
img_mu_app-borghi-3.jpgPicture: © Borghi S.p.A
img_mu_app-borghi-5.jpgPicture: © Borghi S.p.A
img_mu_app-borghi-6.jpgPicture: © Borghi S.p.A | Borghi brush making machines - Giotto Machine for the production of cylinder, disc and lag brushes
img_mu_app-borghi-7.jpg

Flexible and space-saving

The main advantage of the KEB solution: Depending on the task, the number of axes can be adapted completely flexibly and asynchronous or synchronous motors can be used. Thanks to the H6 double-axis modules, the multi-axis design is particularly space-saving. The small size enables extended automation within the machine base area. 

The DC bus coupling of the independently protected H6 modules creates operational reliability through energy exchange, which means higher efficiency. Serial communication via EtherCAT also makes the system flexibly adaptable and minimises wiring, test, commissioning and assembly times, thus reducing costs.

Complete engineering down to the individual drive is carried out via the COMBIVIS studio 6 software as the central automation platform. The special movements in the variable kinematics, formerly implemented via cam gears, were optimised with the newly developed "Non Linear Inertia" function - a high-performance control of the cam function, which is one of the special features of Borghi machines.

To sum up:

Borghi and KEB have been successfully working together since 2010, with full customer satisfaction. Both companies are looking forward to continuing this long and profitable collaboration with both parties working in growing the number of Borghi machines with KEB’s technology providing a complete automation solution inside.

Contact for Drive Controller

KEB Automation KG
+49 (0) 5263 401-0
E-Mail

Documentation